In The Spotlight
Brady introduces durable field labelling and automated inventory solutions. (Image source: Brady Corporation)
In the rain, heat or cold. In dark, tight crawlspaces, manholes or high up in antennas and poles. If you need to print labels, Brady enables you to do that fast, right on the first try and with labels that last up to 20 years
From self-laminating cable labels and cable flags, through sleeves and tags, up to unique engraved plate replacements and BradyGrip identification for Velcro cable ties - all these and much more you can design and print in the field with Brady mobile label printers. Check out our field installer identification solutions that enable faster interventions!
In addition, Brady offers a solution that helps ensure you have all your trusted tools with you. All of the time. Have you ever arrived at an intervention without the necessary equipment? Ever lost tools during field interventions? How much time do you spend to make sure all equipment is accounted for, and present in your vehicles? Now you can confirm vehicle inventories digitally and automatically, highlight any missing assets, and home in on misplaced items to quickly complete your vehicles. Discover the intelligent affordable solution for automated vehicle inventory checks!

What you get with Brady?
- Fast field printing: Built for speed and mobility, our tough mobile label printers print any reliable label your installation requires, anywhere.
- Reliable labels: Use reliable labels that stay attached and remain legible on cables and components for up to 20 years, in any installation.
- All tools present: Confirm vehicle inventories in seconds, digitally and automatically. Select a missing asset to home in for fast retrieval.
Brady develops and manufactures every component in its solution. Tested in in-house laboratories, each component is designed to withstand the wear and tear of field interventions, including exposure to UV, dust and moisture. Used by large telecom groups in France, Germany, Italy and the United Kingdom, Brady labels are field-tested after having been developed in in-house laboratories, using more than a century of identification experience and expertise.
Are you interested in reliable identification solutions to keep telecom cables identified for up to 20 years?

Cable identification guide
Easily comply with labelling requirements for cable and component traceability. Discover reliable, laboratory-tested labels that are easy to design, fast to print and long to last. Get a complete solution overview, including labels, software and printers in a single, illustrated guide.
Ivanhoe Mines has formalised a new partnership framework with Qatar Investment Authority (QIA) following the sovereign fund’s recent US$500mn strategic investment in the company.
The MoU was concluded during the visit of His Highness The Amir of Qatar, Sheikh Tamim bin Hamad Al-Thani, to the Democratic Republic of the Congo (DRC). During his trip, the Amir held discussions with DRC President Félix Tshisekedi on strengthening ties between the two nations, creating the backdrop for the Ivanhoe–QIA agreement.
Under the terms of the MoU, Ivanhoe Mines and QIA have established a broad framework intended to support the discovery, responsible development and long-term supply of critical minerals required for global decarbonisation and next-generation technologies.
Commenting on the agreement, Robert Friedland said, “The signing of the MoU, together with the strategic investment by the Qatar Investment Authority, is a strong vote of confidence in Ivanhoe Mines and our mission to supply the strategic metals that power global electrification and the rise of AI and large-scale datacentres. We are excited to build this long-term, world-class alliance as we unlock new frontiers in our hunt for the next generation of great discoveries, which we will sustainably mine together.”
QIA CEO Mohammed Saif Al-Sowaidi added, “This MoU is a testament of QIA’s commitment to building strategic partnerships with leading suppliers of critical minerals, supporting global efforts to develop new energy infrastructure and power advanced technologies. We are delighted to be working with Ivanhoe Mines and look forward to further growing our partnership, aimed at generating long-term, sustainable prosperity.”
The cooperation framework specifically recognises QIA’s support for Ivanhoe’s ongoing exploration and development pipeline, including the company’s substantial activities at the Western Forelands project in the DRC, where work continues to advance the Makoko District and other promising targets.
Both parties also intend to explore additional joint opportunities across regions of shared interest, covering mining ventures at various stages of development. Potential areas of collaboration include investment or financing agreements, access to QIA’s network of financial institutions for favourable funding of critical minerals projects, and joint consideration of future strategic mergers and acquisitions.
The MoU further sets out avenues for cooperation on enabling infrastructure—such as logistics, energy and water systems—as well as possible downstream initiatives, including smelting and refining capacity for critical minerals in Africa and other global jurisdictions.
Wingu Africa, a leading carrier-neutral data centre operator in East Africa, has announced a colocation partnership with Ethiopian Electric Utility (EEU) to strengthen digital infrastructure
Under the collaboration, EEU has deployed critical infrastructure within Wingu Africa’s Tier III-certified facility in Addis Ababa, ensuring greater reliability, security, and efficiency for its digital operations.
The partnership underscores the vital role that secure, high-availability data centres play in enabling national utilities and enterprises to modernise and scale their services.
The collaboration marks a step forward in EEU’s digital transformation journey.
By hosting its infrastructure within Wingu Africa’s state-of-the-art colocation environment, EEU is enhancing the resilience of its digital services and positioning itself to better serve millions of customers across Ethiopia.
“This partnership with Wingu reflects our vision to modernise the way we deliver electricity services in Ethiopia,” said Michael Debela, CIO at EEU.
“By strengthening the resilience of our digital infrastructure, we are improving the reliability of our operations and laying the foundation for smarter energy services that meet the needs of our citizens.”
Demos Kyriacou, Wingu’s deputy CEO, COO and co-founder, said the implementation was completed seamlessly, with the infrastructure now fully active and operational.
“We are honoured to support Ethiopian Electric Utility in this important milestone,” said Kyriacou.
The collaboration also underscores the growing synergy between the energy and technology sectors, a theme that is being echoed not only in Ethiopia, but across Africa and beyond.
“Hosting mission-critical infrastructure in our Tier III-certified environment ensures the highest levels of security, efficiency and uptime,” Kyriacou added.
“Together, we are building a foundation for Ethiopia’s energy and digital future.”
Read more
Phoenix 30MW Ethiopian energy deal for data mine
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In the final webinar of its African Review-hosted 2023 campaign, Convergent Group explored its modern, eco-friendly concrete solutions for African projects
Such solutions – delivered to cut maintenance costs by eliminating hazardous silicate products – were showcased by company experts in the form of Jean-Claude Biard, SEO of Convergent Group SA; Mputu Schmidt, former CEO of Convergent Group SA and founder of Bondeko MB (exclusive distributor of Convergent Group in Africa); Carlos Garcia, technical and sales for ADI Group (Spanish distributor for Convergent Group); and Amritpal Singh Sura, external consultant for flooring treatments, former distributor of Convergent products in the Middle East.
“A number of projects we were doing in the Middle East required protection,” remarked Sura. “Longevity of protection requires a system which basically impregnates and becomes a densified surface as opposed to something which is topical and lifts off due to moisture migration. I found that being exposed to Convergent, it was important to stay focused on those systems in the Middle East. Jean-Claude, Mputu and I met several times in Dubai and there was emphasis on providing systems which were affordable and still ending up having a robust, lasting longevity of product. So you are not spending money all the time in order to maintain the finishes which you have already paid for.”
Over the course of the session, the participants guided the audience through the potential of cutting-edge lithium silicate technology for enhancing the protection of concrete surfaces, maximising cost-effectiveness and meeting sustainability targets.
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In a comprehensive webinar hosted by African Review, a panel of professionals associated with Convergent Group explored new generation lithium silicate technology and why it is emerging as the optimum solution for concrete floor protection.
Robert Daniels, editor of African Review, was joined by Jean-Claude Biard, CEO of Convergent Group; Mputu Schmidt, former CEO of Convergent and founder of Bondeko MB, an exclusive distributor of Convergent; Hicham Sofyani, president of Texol; Carlos Garcia, technical and sales for ADI Group; and Marc Puig, commercial manager of Comace Import.
Each providing a unique angle, the panellists combined to provide a masterclass around concrete treatments and the increasing challenges around them, explaining to attendees how to choose the right formula for their requirements and touching on issues such as why lithium densifiers are better than sodium and potassium densifiers.
Throughout the session, those watching were treated to informative case studies showcasing how Convergent eco-friendly products are increasing abrasion resistance, raising ease of maintenance, and ensuring the highest quality gloss retention.
By the end of the webinar, a majority of attendees (many of which had not had much experience with Convergent) expressed their interest in using the company’s new generation lithium silicate technology with the rest indicating their desire to learn more about Convergent and its products. Watch the webinar, in full, to discover why viewers were convinced and learn more about advanced floor care solutions for your operations.
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Presenting on an African Review-hosted webinar, Martin Provencher, global industry principal for mining, metals and materials at AVEVA, explored the digital transformation of mining operations and its impact on sustainability.
“Sustainability is becoming a key aspect for mining operations,” remarked Provencher. “If we look at the latest EY research on the top ten business risks and opportunities for mining and metals globally in 2023, ESG remains at the top. Of course, most companies have environmental goals or are expected to reach a net zero emission by 2050, which is a pretty aggressive target. Many of them are targeting 30% reduction by 2030; seven years from now. So there is a lot of action that needs to take place quickly to get there. It is possible to get there, but we need to make sure we are doing this correctly.”
Fast becoming a huge part of ESG initiatives is fleet electrification where particular progress is being made in underground mines. While some countries are certainly more advanced than others here, Provencher noted that 40% of total emissions from the mining industry come from diesel trucks, making EVs a very attractive low-hanging fruit for companies to pursue.
There are, however, a number of challenges associated with bringing in electric vehicles which remains a barrier for introduction. One of the predominant reasons, is the limited range of EVs against diesel counterparts. To mitigate this, Provencher continued, data management is key and ensuring a strong grasp of real-time information coming in will show operators when machinery needs to be charged, allowing them to plan effectively for maximum efficiency on site.
Indeed, this is but a small advantage that digitalisation can bring to the mining industry as it grapples to meet ESG goals while achieving production targets. By getting a better grip of their data and using it to empower tools such as artificial intelligence, advanced analytics and machine learning, companies can achieve tangible benefits such as reduce downtime, enhance worker safety, cut operating costs and, of course, ensure compliance with environmental regulations and targets.
Through the course of the webinar, Provencher outlined this in more detail and explored AVEVA’s suite of cutting-edge software solutions, specifically designed to help mining companies make progress on their digitalisation journey and empower their operations.
Watch the full webinar, completed with detailed case studies and an insightful Q&A session.
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Convergent, in association with African Review, has held a detailed webinar exploring the usage and effectiveness of lithium silicates and densifiers over traditional methods of concrete surface management which often struggle to meet the increasing challenges posed by concrete surface management.
Convergent experts including Mputu Schmidt, CEO of Convergent; Carlos Garcia, product manager end-user solutions, construction chemicals, Spain and Portugal for the RD Group; Matteo Mozzarelli, CEO of concrete Solutions Italia; and Jean-Claude Biard, global senior executive for the Convergent Group, presented across the session.
Together, they delved into the latest cost-effective application methods for long lasting finishing of concrete that can help reduce maintenance costs and avoid unexpected repair action. In addition, they examined the advancements in technologies that can sustain increased abrasion resistant stains and ensure gloss retention to the highest quality.
As part of the webinar, the representatives explored case studies including a case in DRC where a medical centre had been constructed with a low-quality concrete floor. The customer was considering completely replacing the floor but instead, Convergent put forward a special treatment with its 244+ Pentra-Sil lithium hardener, densifier and sealer. With this solution, Convergent can increase the hardness of a surface by up to 40% and therefore saved the customer significant recuperation costs over a complete replacement. Convergent were happy to report that the solution was perfect for the facility and the customer was pleased to avoid the extra construction work that would have been required for a complete replacement.
Watch the full webinar, including more information about Convergent’s innovative solutions.
A new hydropower plant in Liberia has been allocated additional funding by the African Development Bank (AfDB) following cost overruns
It marks the latest infrastructure project in Africa to be hit by escalating costs.
The African Development Fund, the bank’s concessional lending arm, approved an additional loan of US$7.41mn to complete implementation of Liberia’s Renewable Energy for Electrification project.
A major part of the project is the construction of a 9.34 MW run-of-river hydropower plant in the Gbedin Falls area of Nimba County.
The plant will be connected to an eight-kilometre 33-kilovolt evacuation line and two transformer substations, and also to a cross-border transmission line.
A 15-kilometre permanent access road and an eight-kilometre temporary road will also be built to ensure access to the power plant site.
The project also calls for installation of 50 km of 33/0.4-kilovolt distribution lines and the connection of 6,650 households to the power grid in Nimba and Bong County.
In a statement, the AfDB said the additional financing will be used “to cover a cost overrun for construction of the hydropower plant and related infrastructure, as well as project management cost overruns related to implementation delays.”
The bank recently approved an additional €217mn to complete a major roads project in Uganda after costs doubled as the scheme expanded to include new interchanges, bridges, toll plazas, and service lanes.
The Liberia Renewable Energy for Electrification project is a joint initiative of the Liberian government and the AfDB, initially approved in October 2019, with project implementation beginning in March 2021.
Upon completion, the project is expected to increase Liberia’s national energy mix by 56.5 gigawatt-hours per year, representing about 6.9 per cent of the country’s total supply’s well as expand electricity access to thousands who did not previously have connection.
Read more:
AfDB cash boost for Uganda roads project
Scatec venture signs Liberia, Sierra Leone solar deals
Liberia inaugurates Arcelormittal concentrator plant
Rock Plant will represent Metso’s crushing and screening equipment, parts, and services in Kenya, Tanzania, and Uganda. (Image source: Adobe Stock)
Metso has signed a new distribution agreement with Rock Plant Ltd, a respected and long-standing dealer of major construction and quarrying machinery brands in East Africa
The partnership marks a strategic move aimed at expanding Metso’s footprint and accelerating its growth across the region.
Under the agreement, Rock Plant will distribute Metso’s crushing and screening equipment, along with related parts and services, in Kenya, Tanzania, and Uganda.
According to Ignacio Garcia, distribution manager, EMEA North at Metso, “East Africa represents one of the fastest-growing markets in Africa for aggregates and mining. To fully capture this potential, we wanted a partner with a strong local footprint, technical know-how, and a proven service capability. Rock Plant has a long track record in heavy equipment distribution, a solid presence across Kenya, Tanzania, and Uganda, and an experienced team deeply connected with the industry. This partnership allows Metso to strengthen its coverage, improve responsiveness, and ensure consistent customer support across the region.”
In these markets, customers are increasingly looking for dependable, fuel-efficient, and easy-to-maintain machinery capable of operating in remote and challenging environments. Mobile and modular units are especially important due to the scattered nature of quarries and project locations.
Pritpal Roopra, managing director of Rock Plant, noted, “Partnering with Metso enables us to expand our portfolio with a world-class crushing and screening brand. This cooperation gives our customers access to industry-leading technology, backed by our local service and support network.”
Adam Benn, director of capital sales, EMEA North at Metso, added, “The cooperation combines Metso’s global technology leadership with Rock Plant’s local presence and service capability. Customers will benefit from faster response times, local spare parts availability, and professional support throughout the equipment lifecycle, from selection and commissioning to maintenance and upgrades. This means improved uptime, lower operating costs, and access to proven, sustainable solutions built for local conditions.”
Hitachi Construction Machinery and Hitachi Industrial Products have announced plans for a hybrid dump truck demonstration test project at a South African mining site, as part of an initiative of the United Nations Industrial Development Organisation (UNIDO)
The project was selected on 2nd November for inclusion in UNIDO’s industrial cooperation in the Global South through technology transfer from Japan programme.
Hitachi cites reductions in fuel costs and CO2 emissions that together will contribute to the development of the countries of the Global South through Japanese technology.
The hybrid dump truck will be working at an undisclosed mine site in South Africa’s Limpopo Province.
UNIDO is conducting the programme to promote technological innovation, strengthen supply chains and establish industrial infrastructure in Global South countries by supporting Japanese firms in conducting large-scale demonstrations, funded by Japan’s Ministry of Economy, Trade and Industry.
“Numerous pieces of mining machinery operate at mining sites, and most are powered by diesel engines,” the Hitachi companies said in a media statement.
“Diesel fuel is the primary cost factor in mine operations, and reducing fuel consumption has been a challenge for many years.”
In addition, it added, the CO2 emissions generated by dump trucks account for more than 50% of the total emissions from mining machinery in operation at mines in many cases, which makes reducing environmental impact an “urgent issue”.
To address these challenges, the project will manufacture a hybrid dump truck for demonstration testing based on an electrically driven EH4000AC-3 rigid dump truck that uses a diesel engine as its power source.
The demonstration truck will be equipped with an AC drive system manufactured by Hitachi Industrial Products, which operates using electricity generated by a diesel engine and electricity recovered through regenerative braking and stored in onboard batteries.
As part of the implementation, Hitachi Construction Machinery will provide training on the repair and maintenance of hybrid dump trucks to service personnel in South Africa, as well as locally transfer knowledge and conduct human resource development.
“Compared to the existing EH4000AC-3, the demonstration test dump truck reduces both fuel consumption and CO2 emissions by 10% or more, which helps reduce lifecycle costs and the environmental impact in mining operations,” the Hitachi statement added.
“In addition, the use of HVO (hydrotreated vegetable oil) may theoretically reduce CO2 emissions by up to 90%, which has the technical potential to accelerate decarbonisation efforts.”
Furthermore, it added, the ability to retrofit existing dump trucks into hybrid dump trucks will enable mining companies to effectively utilise the assets that they own and support the realisation of sustainable operations.
Hitachi Construction Machinery has also promoted the joint development and demonstration testing of full battery dump trucks to realise net zero emissions at mining sites.
“Hitachi Industrial Products will contribute to improving environmental performance — such as better vehicle fuel efficiency and reduced CO2 emissions — by adding service offerings that utilise battery power for AC drive systems in the existing installed base,” the company added.
Read more:
Hitachi Construction Machinery rebrands as LANDCROS
Bobcat has unveiled the new B16-20-NT series, its first 3-wheel forklift to be based exclusively on the latest lithium-ion technology
Designed for light to medium-duty use, the B16NT, B18NT and B20NT models offer a combination of compact design, high manoeuvrability, and an emission-free drive — a “future-proof investment for in-plant logistics,” according to the company.
“With the new Li-ion forklifts in the BNT series, the new Li-ion batteries, and the corresponding fast chargers for the existing range, Bobcat is clearly demonstrating its commitment to sustainable and efficient intralogistics,” the company said in a statement to announce the launch.
“The combination of zero-emission technology, high user-friendliness, and modern energy management makes the B16-20NT series and Bobcat’s Li-ion energy packs the ideal solution for forward-looking companies.”
Key features
The compact 3-wheel forklifts in the NT series offer load capacities of 1.6 to 2.0 tons with a load centre of 500 mm.
Equipped with a 4.5 kW dual drive, a 12 kW hydraulic motor and a maintenance-free lithium-ion battery, they boast high-performance capabilities.
According to Bobcat, the models are particularly impressive in narrow warehouse aisles thanks to their manoeuvrability and small turning radius.
Ergonomically designed driver’s seats with generous legroom, a low entrance and modern controls – including the intuitive colour display with onboard diagnostics and optional fingertip controls – ensure a high level of comfort and safety in daily use.
The electric parking brake including ramp stop completes the safety concept.
Lithium-ion batteries
Alongside the market launch of the new B16-20-NT series, Bobcat is also introducing its own lithium-ion batteries.
These can be ordered as an alternative to the lead-acid energy pack for the existing electric forklift product range.
The new batteries are available in 400 and 600 Ah versions – regardless of voltage and series – and can be seamlessly integrated into the forklift’s CAN bus, making a separate display redundant.
Lithium iron phosphate (LiFePO4, also known as LFP) is used as the cell chemistry, ensuring high safety and a long lifespan.
Thanks to the integrated thermal management system, operation is even possible at temperatures as low as -18°C.
The Machine IQ telematics and diagnostics system, which allows important system data to be read out in real time, provides additional transparency and control.
“Not only is the service life of Bobcat’s lithium-ion batteries two to three times longer than that of conventional lead-acid batteries, they also require significantly less maintenance and offer higher efficiency,” the statement added.
“The Bobcat Machine IQ app can be used to easily monitor and analyse operating data, charging cycles and the battery status. The warranty of 5 years, or 10,000 operating hours, is another plus.”
Smart charging infrastructure
Bobcat has also developed its own series of powerful charging solutions for use with the new lithium-ion batteries, designed for efficiency and speed.
Depending on the model, a full charge takes around two hours at a charging capacity of up to 300 A. The chargers are available for both 51.2 V and 80 V systems and cover capacities from 400 to 600 Ah.
“Thanks to their flexible connectivity…and robust design, they are ideal for a wide range of applications, whether in existing charging premises or distributed throughout the application environment. Thanks to the smart charging electronics, the charging process is always safe and adapted to the current status of the battery, thus extending its service life.”
Read more:
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Infrastructure growth lifts forklift demand
Yanmar CE targets EMEA opportunities through new appointment
Paycorp invests in UK’s Currency Stream to accelerate FX tech growth across Africa, Asia, the Americas and Europe
Paycorp, a global payments group with strong South African roots, has made a strategic investment in Currency Stream, a UK-based fintech that specialises in real-time foreign exchange and multi-currency payment solutions
This partnership is set to accelerate Currency Stream’s growth in Europe and open up new expansion opportunities across Africa, Asia, and the Americas. Paycorp will contribute capital, international reach, and over 20 years of payments expertise to help drive Currency Stream’s global ambitions.
The investment builds on a successful working relationship that spans over seven years. Since 2017, Paycorp has implemented Currency Stream’s Dynamic Currency Conversion (DCC) technology across Central and Eastern Europe and Southern Africa.
“This partnership is a natural evolution of our long-standing relationship with Currency Stream,” said Steven Kark, CEO and co-founder of Paycorp, who will be joining the Currency Stream International board. “They’ve consistently delivered results with robust tech, transparency, and smart thinking. As they expand globally, it makes perfect sense for Paycorp to back that growth and take this offering deeper into markets like Africa, Asia and the US.”
Currency Stream’s proprietary technology supports real-time DCC and Multi-Currency Pricing (MCP) in over 160 currencies. Already trusted by top acquirers, gateways, and e-commerce platforms worldwide, the company’s solutions will now be brought to new sectors and high-growth regions. The focus will be on retail, travel, and online commerce — markets where FX transparency and multi-currency functionality are increasingly vital.
“This investment cements a powerful partnership built on innovation and trust,” said Noel Goddard, founder and CEO of Currency Stream. “Paycorp understands the complexities of cross-border payments and has the scale, experience and strategic focus to help us serve more partners faster, particularly across Africa and other emerging markets.”
This move aligns with Paycorp’s wider strategy of expanding its portfolio of value-added payment solutions. With operations in Southern Africa, Eastern Europe, and the UK, Paycorp is already recognised for its services in ATM and cash operations, transaction processing, embedded business funding, and alternative payments.
FLS has completed a significant upgrade to its polyurethane manufacturing facility in Delmas, Mpumalanga, positioning the site as a key global hub for the production of its advanced NexGen wear-resistant material
This development forms part of a wider modernisation programme by FLS, aimed at strengthening supply chains, increasing manufacturing efficiency and enhancing
sustainability across its global footprint.
Brad Shepherd, director service line - screen and feeder consumables at FLS, said the investment at Delmas aligns with the company’s global strategy to standardise and optimise production processes.
“This is a milestone for us,” commented Shepherd. “We are integrating cutting edge technology and modern manufacturing methodologies across all our polyurethane plants, and Delmas is leading the way. The upgrade enables us to respond more quickly and reliably to customer needs across Africa, the Middle East and Europe.”
The centrepiece of the upgrade is the introduction of purpose-built infrastructure to produce NexGen screen media - a polyurethane material developed by FLS to deliver extended wear life, reduced maintenance and improved operational efficiency. In on-site trials, screen panels made from NexGen have demonstrated up to three times the wear life of conventional rubber and polyurethane products, making it a gamechanger for industries that rely on high performance screening solutions.
Warren Walker, head of global manufacturing - polyurethane operations at FLS, explained that Delmas is the first of the company’s five global polyurethane plants to complete this transition. “We have installed new, latest generation polyurethane machines, precision tooling and dedicated preheating ovens for inserts,” he said. “This allows us to significantly increase our output while ensuring consistent quality.”
The facility now includes two trommel screen media stations and three screen media stations, each tailored to produce NexGen products. One of the standout technologies introduced is a programmable auto- calibrating polyurethane machine capable of adjusting material hardness to suit
specific applications.
“The flexibility to produce varying hardness levels is critical,” Walker noted. “It means we can tailor our screen media precisely to the customer’s application, ensuring optimum performance and longevity.”
To complement this, a high capacity polyurethane machine capable of pouring up to 42 kg per minute is in operation at the facility. This system is particularly suited to applications requiring large volume pours, such as flotation spare parts and vertical mill components.
The Delmas facility already benefited from a significant upgrade in 2019, when a state-of-the-art six-axis machining centre was introduced for tooling precision, along with robotic welding systems for manufacturing screen media panel inserts and a CNC controlled spiral welding machine to produce wedge wire products. The latest round of investments builds on this foundation and brings the facility to the forefront of global polyurethane production capability.
Energy efficiency was a key consideration in the new layout and equipment design. “We have incorporated smart energy saving features like individual temperature control on each casting table station,” Walker remarked. “This avoids the need to heat large surface areas unnecessarily and contributes to our carbon reduction goals.”
Further supporting these goals is the installation of 300 kW of solar generation capacity at the Delmas site, completed in 2024. Plans are already in place to expand this by another 500 kW in 2026, along with the integration of a battery energy storage system (BESS), enabling greater energy independence and resilience.
FLS’s offering from Delmas extends beyond screen media manufacturing. The facility is equipped to handle the complete fabrication of vibrating screens, from raw material processing and in-house machining to assembly and factory acceptance testing. This vertical integration allows the company to deliver customised solutions with tighter control over quality and lead times.
Shepherd emphasises that FLS operates both as an original equipment manufacturer (OEM) and a screen media specialist, supplying screen panels for all types and brands of vibrating screens, feeders and trommel screens.
“We don’t just supply products,” he said. “We work closely with our customers through our network of on-the-ground specialists to assess site conditions and select the best screening media for their specific needs.”
He notes that many older processing plants are treating materials that differ from their original design specifications. In these cases, screen efficiency can often only be improved by optimising the screen media. “This is where NexGen makes a real difference,” Shepherd commented. “Combined with the correct aperture design, it allows customers to get more life and better performance from their screens.”
Unlike injection-moulded polyurethane, which can compromise the structural integrity of screen panels, FLS’s proprietary process retains superior mechanical properties, resulting in a tougher more durable product. “We have never used injection moulding because it reduces the quality of the end product,” Shepherd explained. “Our process delivers a product that stands up to the toughest operating conditions and offers lasting value.”
Walker adds that the expansion at Delmas not only supports FLS’s global operations but also contributes meaningfully to the South African economy. “Our commitment to local manufacturing is evident in the scale of our investment and the jobs we have created,” he said. “We have expanded our workforce, prioritised local recruitment and significantly grown our apprenticeship programme.”
A strong focus has also been placed on developing female artisans. In 2024, six women from the local community were recruited into a three year trade apprenticeship programme, receiving training in welding, fitting and boilermaking.
“Our investment during a period of economic uncertainty underlines FLS’s long term commitment to South Africa and to our customers in the broader EMEA region,” said Walker. “We are not just building products – we are building skills, opportunities and partnerships that will power sustainable growth for years to come.”
