In The Spotlight
West Wits Mining has officially commenced operations at the Qala Shallows Underground Mine, marking South Africa’s first new underground gold mine in 15 years
The development represents a major step forward for the company and strengthens the long-term trajectory of the Witwatersrand Basin Project.
A ceremony west of Johannesburg gathered senior government officials, industry leaders, diplomats, and community representatives. Among the attendees were the Minister of Mineral and Petroleum Resources, Gwede Mantashe (or senior departmental delegates), Australian High Commissioner Tegan Brink, Minerals Council South Africa CEO Mzila Mthenjane, as well as investors, partners, and local stakeholders.
During the event, West Wits CEO and Group Managing Director, Rudi Deysel, underscored the project’s significance as a resurgence of confidence in the Central Rand’s geological promise.
“For years, many believed the Central Rand had reached the end of its mining life, but Qala Shallows shows that with rigorous geological work, clear planning and disciplined execution – and strong cooperation between government and business – new underground gold mines can still be developed in this district,” Deysel said.
“The Witwatersrand built Johannesburg and shaped our economy, and it still holds substantial potential for the future.”
Deysel acknowledged the contributions of government partners, lenders, surrounding communities and industry collaborators, crediting them with the successful realisation of the project.
“Together we have brought a new mine to life in one of the world’s most historic gold districts, and today, Qala Shallows starts a fresh chapter for the Witwatersrand and for South African gold mining.”
Development status and production outlook
Since work began in July 2025, construction and underground development at Qala Shallows have progressed smoothly, with all key milestones met within schedule. The project delivered its first ore to surface in October 2025, and all essential underground systems required for the production phase have been completed. Surface ore stockpiles continue to grow and are expected to reach around 30,000 tonnes before the initial gold pour planned for March 2026.
Long-term role in West Wits’ growth plans
Bringing Qala Shallows online transforms West Wits from a developer into an operating gold producer, reinforcing the company’s commitment to South Africa and laying the groundwork for extended expansion within the Witwatersrand Basin Project. The broader project contains a Mineral Resource Estimate exceeding 5 million ounces³, with Qala Shallows acting as the first stage of a phased rollout. Additional development zones such as Bird Reef Central are expected to incrementally support future production targets.
These steps align with the company’s Project 200 vision, focused on achieving annual output of 200,000 ounces through sustainable, disciplined execution.
Upcoming activities
Over the coming months, West Wits will continue underground advancement and surface work at Qala Shallows as it prepares for the first gold pour in March 2026. In parallel, planning and development efforts for later phases of the Witwatersrand Basin Project will continue to move forward.
Metso has expanded its screening solutions portfolio with the introduction of the new Grande Series
The series represents a significant enhancement for mining and aggregates operators, delivering high-performance screening technology designed to optimize capacity, uptime, and operational efficiency across the most demanding continuous-use applications.
The Grande Series introduces three new stationary screen types, GLH, GMF and GFF, each engineered to support high-capacity production environments and deliver improved flexibility. With larger screen sizes than previously available in Metso’s lineup, the range enables customers to achieve greater throughput, minimise maintenance interruptions, and tailor their operations more effectively to meet business objectives.
“It’s all about helping our customers succeed with the right tools for their unique needs. With the newly launched Grande Series, customers gain more flexibility, easier screen replacements, and access to solutions for even the most demanding screening tasks,” commented Jouni Mähönen, vice-president, screening business line, Metso.
Screening options designed for varied operational applications
The GLH horizontal screens are optimised for heavy-duty use, including demanding slurry and water-handling duties in mining operations. Meanwhile, the GMF multi-slope banana screens are built to accommodate high-capacity screening for fine and near-size particle processing.
These additions introduce engineered-to-order configurations and ultra-large screen formats that were previously unavailable in Metso’s stationary screen offerings.
The GFF flip-flow screen type adds further capability by enabling efficient separation of difficult materials and fine fractions, reinforcing Metso’s position as a full-scope screening partner.
Compatibility with Trellex screening media ensures the new series integrates seamlessly with Metso’s broader screening technologies, enabling complete end-to-end solutions for users.
Easier replacement of non-Metso screens and flexible reconfiguration options further support customers looking to enhance or modify existing operations without disruption.
“The Grande Series is a result of our continuous screening portfolio development. We are strengthening Metso’s position as a screening solutions partner – expanding our offering with larger screens, lighter duty screens, and new flip-flow technology. With new technologies, larger sizes, and advanced capabilities, we’re expanding our portfolio to support the most demanding applications and strengthen our position in the growing screening market,” remarked Michael Gyberg, vice-president, capital equipment business, Screening, Metso.
Metso will roll out the Grande Series globally, with the GLH and GMF screens debuting publicly in early December 2025, followed by the GFF Series at the end of the first quarter of 2026.
Expanded screening portfolio and service ecosystem
The new Grande Series complements Metso’s broader offering, which includes UFS Series, EF Series, and BSE Series screens within the Metso Plus program, alongside a comprehensive range of multislope, inclined, horizontal, mobile, portable, and ultrafine screening solutions. Paired with Trellex rubber and polyurethane media systems, Metso provides full-spectrum screening solutions for diverse material-handling needs.
Traxtion has announced the conclusion of a R3.4 billion (approx. US$180mn) rolling stock investment programme aimed at expanding freight capacity and supporting South Africa’s rail reform agenda
The programme, comprising R1.8 billion (approx. US$95.4mn) in locomotives and R1.6 billion (approx. US$84.8mn) in wagons, is the largest private freight rail investment in the country’s history by fleet size and value. It targets a minimum 60% local content and is expected to create 662 direct jobs during build and deployment, addressing about 5% of the national freight rail capacity shortfall.
The investment includes 46 diesel-electric locomotives from KiwiRail in New Zealand, comprising 42 U26C partly modernised units and four fully modernised C30-8MMI locomotives. Traxtion, in collaboration with Wabtec, will upgrade the U26C fleet to C30MEI specification with fuel-efficient 7FDL-EFI engines and advanced Brightstar control systems, enhancing reliability and tractive performance. All upgrades will be conducted at Traxtion’s Rail Services Hub in Rosslyn, supporting local manufacturing and supplier participation.
Shipments of the locomotives will occur in four tranches from April 2026 to August 2027, with each batch undergoing a four-month modernisation cycle including engine and control system upgrades, six-yearly services, and repainting. The first units are scheduled to enter South African mainline operations in Q3 2026.
James Holley, CEO of Traxtion, commented, “Private capital flows when Government policies create confidence in the private sector to invest. This investment is our vote of confidence in South African rail and in the reform momentum we are seeing. Every additional locomotive we put to work lowers logistics costs, protects the road network, improves our environmental footprint, and creates jobs in the upstream economy.”
The programme maximises local industrial value-add through assembly, supplier development, and skills transfer. All wagons will be domestically manufactured by trusted local suppliers. Benefits include high-capacity locomotives for bulk and container flows, job creation, supplier ecosystem growth, and enhanced training and safety through Traxtion’s Government-accredited Rail Training Centre at Rosslyn.
Aligned with South Africa’s rail reform framework, Traxtion expects further investment once the Rail Access Agreement under the Network Statement is fully bankable with service-level guarantees and legal protections.
Sipho Makhubela, CEO of Harith, added, “This investment marks a defining milestone for private sector participation in South Africa’s rail reform journey. As a long-term investor in Traxtion, Harith is confident in rail’s potential to unlock immense economic value. This programme sets a new benchmark for how private investment, aligned with policy certainty and local value creation, can deliver transformative outcomes for South Africa and the continent.”
Traxtion operates across ten African countries with more than 50 locomotives on long-term contracts. On corridors like TAZARA and in the Democratic Republic of Congo, third-party access regimes have significantly increased rail volumes.
Beyond deployment, the R3.4 billion (approx. US$180 million) programme is expected to generate multiplier effects across mining, agriculture, manufacturing, and export logistics by shifting volumes from road to rail. Holley concluded, “Rail is a network industry. When trains move efficiently, the whole economy moves. This programme is about getting South Africa’s freight system working for growth and proving that private-sector investment, aligned with reform, can deliver fast, measurable gains for the country and the region.”
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In the final webinar of its African Review-hosted 2023 campaign, Convergent Group explored its modern, eco-friendly concrete solutions for African projects
Such solutions – delivered to cut maintenance costs by eliminating hazardous silicate products – were showcased by company experts in the form of Jean-Claude Biard, SEO of Convergent Group SA; Mputu Schmidt, former CEO of Convergent Group SA and founder of Bondeko MB (exclusive distributor of Convergent Group in Africa); Carlos Garcia, technical and sales for ADI Group (Spanish distributor for Convergent Group); and Amritpal Singh Sura, external consultant for flooring treatments, former distributor of Convergent products in the Middle East.
“A number of projects we were doing in the Middle East required protection,” remarked Sura. “Longevity of protection requires a system which basically impregnates and becomes a densified surface as opposed to something which is topical and lifts off due to moisture migration. I found that being exposed to Convergent, it was important to stay focused on those systems in the Middle East. Jean-Claude, Mputu and I met several times in Dubai and there was emphasis on providing systems which were affordable and still ending up having a robust, lasting longevity of product. So you are not spending money all the time in order to maintain the finishes which you have already paid for.”
Over the course of the session, the participants guided the audience through the potential of cutting-edge lithium silicate technology for enhancing the protection of concrete surfaces, maximising cost-effectiveness and meeting sustainability targets.
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In a comprehensive webinar hosted by African Review, a panel of professionals associated with Convergent Group explored new generation lithium silicate technology and why it is emerging as the optimum solution for concrete floor protection.
Robert Daniels, editor of African Review, was joined by Jean-Claude Biard, CEO of Convergent Group; Mputu Schmidt, former CEO of Convergent and founder of Bondeko MB, an exclusive distributor of Convergent; Hicham Sofyani, president of Texol; Carlos Garcia, technical and sales for ADI Group; and Marc Puig, commercial manager of Comace Import.
Each providing a unique angle, the panellists combined to provide a masterclass around concrete treatments and the increasing challenges around them, explaining to attendees how to choose the right formula for their requirements and touching on issues such as why lithium densifiers are better than sodium and potassium densifiers.
Throughout the session, those watching were treated to informative case studies showcasing how Convergent eco-friendly products are increasing abrasion resistance, raising ease of maintenance, and ensuring the highest quality gloss retention.
By the end of the webinar, a majority of attendees (many of which had not had much experience with Convergent) expressed their interest in using the company’s new generation lithium silicate technology with the rest indicating their desire to learn more about Convergent and its products. Watch the webinar, in full, to discover why viewers were convinced and learn more about advanced floor care solutions for your operations.
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Presenting on an African Review-hosted webinar, Martin Provencher, global industry principal for mining, metals and materials at AVEVA, explored the digital transformation of mining operations and its impact on sustainability.
“Sustainability is becoming a key aspect for mining operations,” remarked Provencher. “If we look at the latest EY research on the top ten business risks and opportunities for mining and metals globally in 2023, ESG remains at the top. Of course, most companies have environmental goals or are expected to reach a net zero emission by 2050, which is a pretty aggressive target. Many of them are targeting 30% reduction by 2030; seven years from now. So there is a lot of action that needs to take place quickly to get there. It is possible to get there, but we need to make sure we are doing this correctly.”
Fast becoming a huge part of ESG initiatives is fleet electrification where particular progress is being made in underground mines. While some countries are certainly more advanced than others here, Provencher noted that 40% of total emissions from the mining industry come from diesel trucks, making EVs a very attractive low-hanging fruit for companies to pursue.
There are, however, a number of challenges associated with bringing in electric vehicles which remains a barrier for introduction. One of the predominant reasons, is the limited range of EVs against diesel counterparts. To mitigate this, Provencher continued, data management is key and ensuring a strong grasp of real-time information coming in will show operators when machinery needs to be charged, allowing them to plan effectively for maximum efficiency on site.
Indeed, this is but a small advantage that digitalisation can bring to the mining industry as it grapples to meet ESG goals while achieving production targets. By getting a better grip of their data and using it to empower tools such as artificial intelligence, advanced analytics and machine learning, companies can achieve tangible benefits such as reduce downtime, enhance worker safety, cut operating costs and, of course, ensure compliance with environmental regulations and targets.
Through the course of the webinar, Provencher outlined this in more detail and explored AVEVA’s suite of cutting-edge software solutions, specifically designed to help mining companies make progress on their digitalisation journey and empower their operations.
Watch the full webinar, completed with detailed case studies and an insightful Q&A session.
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Convergent, in association with African Review, has held a detailed webinar exploring the usage and effectiveness of lithium silicates and densifiers over traditional methods of concrete surface management which often struggle to meet the increasing challenges posed by concrete surface management.
Convergent experts including Mputu Schmidt, CEO of Convergent; Carlos Garcia, product manager end-user solutions, construction chemicals, Spain and Portugal for the RD Group; Matteo Mozzarelli, CEO of concrete Solutions Italia; and Jean-Claude Biard, global senior executive for the Convergent Group, presented across the session.
Together, they delved into the latest cost-effective application methods for long lasting finishing of concrete that can help reduce maintenance costs and avoid unexpected repair action. In addition, they examined the advancements in technologies that can sustain increased abrasion resistant stains and ensure gloss retention to the highest quality.
As part of the webinar, the representatives explored case studies including a case in DRC where a medical centre had been constructed with a low-quality concrete floor. The customer was considering completely replacing the floor but instead, Convergent put forward a special treatment with its 244+ Pentra-Sil lithium hardener, densifier and sealer. With this solution, Convergent can increase the hardness of a surface by up to 40% and therefore saved the customer significant recuperation costs over a complete replacement. Convergent were happy to report that the solution was perfect for the facility and the customer was pleased to avoid the extra construction work that would have been required for a complete replacement.
Watch the full webinar, including more information about Convergent’s innovative solutions.
Portuguese group MCA has just energised Africa's largest off-grid renewable energy photovoltaic (PV) park in Angola
The site will supply green energy to more than 136,000 people, with a production capacity of 25.40 MWp and batteries with a storage capacity of 75.26 MWh.
It is the country’s first autonomous, off-grid system with a solar source and battery bank for night-time supply – meaning that no fossil fuels will be consumed.
The inauguration was attended by Angola’s Minister of Energy and Water (MINEA), João Baptista Borges.
Manuel Couto Alves, chairman of the MCA Group, said that “the delivery of this first park, with cutting-edge technology and operating models adjusted to the evolution of local demand, represents our ability to adapt and our flexibility in responding to specific contexts.”
The project, with more than 40,000 solar panels installed, generated 300 jobs and enable annual savings of around 10 million litres of fuel, avoiding the emission of 37 tonnes of CO2 using renewable energy.
“For us, this project represents not only a technical challenge overcome with excellence,” added Alves, “but also a significant transformation in the quality of life of the communities involved. It is with a sense of accomplishment that I see people's homes lit by green energy.”
The financing for the project was structured by the UK’s Standard Chartered Bank with the support of German Export Agency, Euler Hermes, which granted a guarantee of around €1bn reinsured by Cosec and K Sure, the Portuguese and Korean export credit agencies (ECA).
The public electricity production company, PRODEL Ep, is the promoting entity.
The Angolan municipality of Cazombo, with a population of around 411,074 inhabitants, is the capital of the province of Moxico Leste.
The commissioning of the new park represents the first major source of electricity production and distribution in the region.
The Cazombo photovoltaic park forms part of a broader Rural Electrification Project in Angola that began in 2023 and is expected to be completed in 2026.
As well as MCA Group, it involves the Angolan government through the Ministry of Energy and Water and the Ministry of Finance, as well as a consortium of banks represented by Commerzbank AG as agent, and the German ECA, Euler Hermes.
As part of this project, MCA will also build 46 isolated solar mini grids to benefit more than one million people in 60 communes in the interior of the country, located in the provinces of Malanje, Bié, Lunda-Norte, Lunda-Sul and Moxico.
Photovoltaic power of 256MWp and 595 battery storage will be generated, and more than 200,000 household connections will be made.
Read more:
OCP Green Energy commissions Morocco's largest solar project
Mitrelli Group completes Angola's Quibala substation
Africa construction market drives Mota-Engil growth
In a momentous step for the local industrial gearbox and drives market, SEW-EURODRIVE South Africa has formally opened a new service and repair facility alongside its headquarters in Aeroton, Johannesburg
“For the first time, customers can have all aspects of their industrial gearbox dealt with in one place – and to the highest OEM quality standards,” commented Raymond Obermeyer, managing director of SEW-EURODRIVE South Africa.
“This allows us to offer unprecedented warranties on service work, giving the market peace of mind, quicker turnarounds and enhanced uptime on their repaired and refurbished units.”
The company has invested almost R385 million (approx. US$22.5mn) in the new 17 000 m² facility, where construction began a year ago. Significantly this followed just years after company built its R500 million (approx. US$29mn), 26 000 m² head office complex in Aeroton, into which it expanded in 2022. These developments form part of SEW-EURODRIVE’s proactive investment in added service capabilities across the world, which amounted to €1 billion (approx. US$1.16bn) in 2024 alone.
Obermeyer explains that in an unprecedented move the new service facility marks the end of an era in South Africa in which industrial gearbox users would have to involve multiple service providers in a single repair or refurbishment contract.
“The expertise and equipment in this facility allow SEW-EURODRIVE to conduct all aspects of a drivetrain repair – from the gearbox and coupling to the motor, steelwork and electronics,” stated Obermeyer. “We now have all this capability at our disposal, which is gamechanging in terms of quality, reliability and warranties.”
He highlights that the investment in skills and sophisticated hardware now gives the company comprehensive control over the repair process and the results.
“Previously, we were often limited by the fact that other players were involved in the work on many service interventions – and we could not take responsibility for their level of workmanship,” Obermeyer explained. “As a world class OEM and with our steadfast commitment to quality processes and components, we can now offer warranties of two years on our repairs and refurbishments. This has never been possible before and represents a significant and high-value development for customers all over Africa.”
The new service centre will even conduct work on gear units from other manufacturers, he notes, given the depth of the experience and infrastructure at SEW-EURODRIVE’s new world class service and repair facility. Over 65 additional technical staff are in the process of being brought on board at the site including engineering managers, field service engineers and artisans in various specialised disciplines.
“Our centre is being equipped with the some of the most experienced skills in the local market, and our in-house DriveAcademy is busy finetuning their expertise in line with our wide range of drive solutions,” Obermeyer remarked.
Fully equipped with the latest technical infrastructure, the work of the new facility will include vibration analysis and diagnostic testing for motors and drives as well as equipment for 3D scanning and CNC machining. Winding machines will allow for motors to be rewound in-house and tested in line with SEW-EURODRIVE world class OEM standards.
“The facility will also include a fabrication department, so that we don’t have to outsource aspects like base plates, flanges, guards and other steelwork,” he said. “With the capacity to do our own cutting, bending and welding, this department allows us to conduct all this work in-house – speeding up turnaround times and ensuring constant quality control.”
Obermeyer concludes that the breadth of in-house services and engineering equipment at the SEW-EURODRIVE service and repair centre represents a significant investment in the re-industrialisation of the local economy – allowing customers to optimise the longevity and performance of their drive systems and is aligned with the company’s commitment to strengthening its position as the leading industrial gearboxes and drives provided on the African continent.
Metso has expanded its screening solutions portfolio with the introduction of the new Grande Series
The series represents a significant enhancement for mining and aggregates operators, delivering high-performance screening technology designed to optimize capacity, uptime, and operational efficiency across the most demanding continuous-use applications.
The Grande Series introduces three new stationary screen types, GLH, GMF and GFF, each engineered to support high-capacity production environments and deliver improved flexibility. With larger screen sizes than previously available in Metso’s lineup, the range enables customers to achieve greater throughput, minimise maintenance interruptions, and tailor their operations more effectively to meet business objectives.
“It’s all about helping our customers succeed with the right tools for their unique needs. With the newly launched Grande Series, customers gain more flexibility, easier screen replacements, and access to solutions for even the most demanding screening tasks,” commented Jouni Mähönen, vice-president, screening business line, Metso.
Screening options designed for varied operational applications
The GLH horizontal screens are optimised for heavy-duty use, including demanding slurry and water-handling duties in mining operations. Meanwhile, the GMF multi-slope banana screens are built to accommodate high-capacity screening for fine and near-size particle processing.
These additions introduce engineered-to-order configurations and ultra-large screen formats that were previously unavailable in Metso’s stationary screen offerings.
The GFF flip-flow screen type adds further capability by enabling efficient separation of difficult materials and fine fractions, reinforcing Metso’s position as a full-scope screening partner.
Compatibility with Trellex screening media ensures the new series integrates seamlessly with Metso’s broader screening technologies, enabling complete end-to-end solutions for users.
Easier replacement of non-Metso screens and flexible reconfiguration options further support customers looking to enhance or modify existing operations without disruption.
“The Grande Series is a result of our continuous screening portfolio development. We are strengthening Metso’s position as a screening solutions partner – expanding our offering with larger screens, lighter duty screens, and new flip-flow technology. With new technologies, larger sizes, and advanced capabilities, we’re expanding our portfolio to support the most demanding applications and strengthen our position in the growing screening market,” remarked Michael Gyberg, vice-president, capital equipment business, Screening, Metso.
Metso will roll out the Grande Series globally, with the GLH and GMF screens debuting publicly in early December 2025, followed by the GFF Series at the end of the first quarter of 2026.
Expanded screening portfolio and service ecosystem
The new Grande Series complements Metso’s broader offering, which includes UFS Series, EF Series, and BSE Series screens within the Metso Plus program, alongside a comprehensive range of multislope, inclined, horizontal, mobile, portable, and ultrafine screening solutions. Paired with Trellex rubber and polyurethane media systems, Metso provides full-spectrum screening solutions for diverse material-handling needs.
AGL, a shareholder in Meridian Port Services Ltd (MPS), has announced the successful inauguration of the first two phases of the Tema Port expansion project
The expansion, executed by MPS, whose primary stakeholders include AGL, APM Terminals, and the Ghana Ports and Harbours Authority (GPHA), represents a US$1.5bn investment. The initiative involved reclaiming 1,270,000 m² of land from the ocean, deploying advanced handling equipment, and integrating digital systems, further elevating Tema’s role as a strategic maritime gateway in West Africa.
The upgraded terminal now spans 127 hectares and features a 1.4 km quay with four berths capable of receiving ultra-large container vessels with drafts of up to 16 metres. Equipped with cutting-edge technology, the development boosts Tema Port’s container throughput capacity from 800,000 TEU to 3 million TEU annually. By adhering to global operational standards, the revamped Terminal 3 improves efficiency and enhances the competitiveness of Ghana’s logistics network.
“We are committed to ensuring that this infrastructure stimulates not only trade, but also industrial development in the region,” said Philippe Labonne, president of Africa Global Logistics. “Through strong public-private partnerships, we aim to support Ghana’s vision, accelerate intra-African trade, and empower the people who will drive this transformation. Our goal is to make this platform an engine of sustainable growth for Africa.”
With the expanded facilities, Ghana is better positioned to advance its leadership role within the African Continental Free Trade Area (AfCFTA). The project enhances access to international trade routes, supports stronger regional commerce, and stimulates growth in value chains across West Africa and the Sahel.
Additionally, MPS has earned the “Green Terminal” certification from Bureau Veritas, reflecting its adoption of modern port infrastructure aligned with environmentally responsible practices that underpin innovative logistics solutions for the continent’s economic development.
AfDB and Algeria’s Knowledge Economy Ministry partner to scale African startups and SMEs, with fresh funds and policy support
The African Development Bank (AfDB) and Algeria’s Ministry of Knowledge Economy, Startups, and Micro-Enterprises have agreed to deepen cooperation to accelerate the growth of startups and small and medium-sized enterprises (SMEs) across Africa
The announcement came at the close of the fourth edition of the Intra-African Trade Fair (IATF 2025), hosted in Algiers from 4 to 10 September. Leading the Bank’s delegation, Ousmane Fall, Acting Director of the Industrial and Trade Development Department, highlighted the AfDB’s central role in unlocking finance for African businesses. “Supporting small and medium-sized enterprises and startups is one of the key pillars of our work, as defined in the Four Cardinal Points of the Bank group’s new president, Dr Sidi Ould Tah,” said Fall. He added, “The Bank will support SMEs through an innovative approach that combines new financing instruments, advisory services, and policy reforms to promote their emergence across the continent.”
Strengthening private sector engagement
Ahead of discussions with Minister Noureddine Ouadah, the Bank delegation met with Algeria Venture, the state-backed startup accelerator. Both sides agreed to enhance cooperation, particularly by linking Algerian startup funding mechanisms with leading private equity and venture capital funds. They also confirmed plans to jointly take part in the African Startup Conference, scheduled in Algiers from 6 to 9 December 2025, which aims to promote innovation, strengthen networks, and attract investment on a continental scale.
Closing IATF 2025, Minister Ouadah announced the launch of a new investment fund for African startups, an initiative championed by Algerian President Abdelmadjid Tebboune, underlining Algeria’s commitment to prioritising youth and innovation in shaping Africa’s economic future.
The AfDB’s Non-Sovereign Operations team also presented financing solutions for the private sector while pursuing new strategic collaborations. Engagements with firms such as Solewant Group, a Nigerian steel and coatings leader, illustrated the Bank’s interest in high-impact African companies.
Showcasing innovation and entrepreneurship
The AfDB further contributed to several IATF sessions, including one organised with UNDP’s Timbuktoo initiative and the African Union on “Building an Enabling Startup Ecosystem,” as well as a discussion hosted by Afreximbank’s African Research and Innovation Centre. These platforms enabled the Bank to highlight its Innovation and Entrepreneurship Lab and its flagship ENNOVA programme, which helps entrepreneurs expand their operations and access new opportunities.
The IATF Advisory Council, in which the Bank is an active participant, announced that Lagos, Nigeria, will host the fifth edition of the fair in 2027. Reaffirming its commitment, the AfDB stressed that trade, entrepreneurship, and innovation remain central to driving inclusive growth and industrial transformation across the continent.
FLS has completed a significant upgrade to its polyurethane manufacturing facility in Delmas, Mpumalanga, positioning the site as a key global hub for the production of its advanced NexGen wear-resistant material
This development forms part of a wider modernisation programme by FLS, aimed at strengthening supply chains, increasing manufacturing efficiency and enhancing
sustainability across its global footprint.
Brad Shepherd, director service line - screen and feeder consumables at FLS, said the investment at Delmas aligns with the company’s global strategy to standardise and optimise production processes.
“This is a milestone for us,” commented Shepherd. “We are integrating cutting edge technology and modern manufacturing methodologies across all our polyurethane plants, and Delmas is leading the way. The upgrade enables us to respond more quickly and reliably to customer needs across Africa, the Middle East and Europe.”
The centrepiece of the upgrade is the introduction of purpose-built infrastructure to produce NexGen screen media - a polyurethane material developed by FLS to deliver extended wear life, reduced maintenance and improved operational efficiency. In on-site trials, screen panels made from NexGen have demonstrated up to three times the wear life of conventional rubber and polyurethane products, making it a gamechanger for industries that rely on high performance screening solutions.
Warren Walker, head of global manufacturing - polyurethane operations at FLS, explained that Delmas is the first of the company’s five global polyurethane plants to complete this transition. “We have installed new, latest generation polyurethane machines, precision tooling and dedicated preheating ovens for inserts,” he said. “This allows us to significantly increase our output while ensuring consistent quality.”
The facility now includes two trommel screen media stations and three screen media stations, each tailored to produce NexGen products. One of the standout technologies introduced is a programmable auto- calibrating polyurethane machine capable of adjusting material hardness to suit
specific applications.
“The flexibility to produce varying hardness levels is critical,” Walker noted. “It means we can tailor our screen media precisely to the customer’s application, ensuring optimum performance and longevity.”
To complement this, a high capacity polyurethane machine capable of pouring up to 42 kg per minute is in operation at the facility. This system is particularly suited to applications requiring large volume pours, such as flotation spare parts and vertical mill components.
The Delmas facility already benefited from a significant upgrade in 2019, when a state-of-the-art six-axis machining centre was introduced for tooling precision, along with robotic welding systems for manufacturing screen media panel inserts and a CNC controlled spiral welding machine to produce wedge wire products. The latest round of investments builds on this foundation and brings the facility to the forefront of global polyurethane production capability.
Energy efficiency was a key consideration in the new layout and equipment design. “We have incorporated smart energy saving features like individual temperature control on each casting table station,” Walker remarked. “This avoids the need to heat large surface areas unnecessarily and contributes to our carbon reduction goals.”
Further supporting these goals is the installation of 300 kW of solar generation capacity at the Delmas site, completed in 2024. Plans are already in place to expand this by another 500 kW in 2026, along with the integration of a battery energy storage system (BESS), enabling greater energy independence and resilience.
FLS’s offering from Delmas extends beyond screen media manufacturing. The facility is equipped to handle the complete fabrication of vibrating screens, from raw material processing and in-house machining to assembly and factory acceptance testing. This vertical integration allows the company to deliver customised solutions with tighter control over quality and lead times.
Shepherd emphasises that FLS operates both as an original equipment manufacturer (OEM) and a screen media specialist, supplying screen panels for all types and brands of vibrating screens, feeders and trommel screens.
“We don’t just supply products,” he said. “We work closely with our customers through our network of on-the-ground specialists to assess site conditions and select the best screening media for their specific needs.”
He notes that many older processing plants are treating materials that differ from their original design specifications. In these cases, screen efficiency can often only be improved by optimising the screen media. “This is where NexGen makes a real difference,” Shepherd commented. “Combined with the correct aperture design, it allows customers to get more life and better performance from their screens.”
Unlike injection-moulded polyurethane, which can compromise the structural integrity of screen panels, FLS’s proprietary process retains superior mechanical properties, resulting in a tougher more durable product. “We have never used injection moulding because it reduces the quality of the end product,” Shepherd explained. “Our process delivers a product that stands up to the toughest operating conditions and offers lasting value.”
Walker adds that the expansion at Delmas not only supports FLS’s global operations but also contributes meaningfully to the South African economy. “Our commitment to local manufacturing is evident in the scale of our investment and the jobs we have created,” he said. “We have expanded our workforce, prioritised local recruitment and significantly grown our apprenticeship programme.”
A strong focus has also been placed on developing female artisans. In 2024, six women from the local community were recruited into a three year trade apprenticeship programme, receiving training in welding, fitting and boilermaking.
“Our investment during a period of economic uncertainty underlines FLS’s long term commitment to South Africa and to our customers in the broader EMEA region,” said Walker. “We are not just building products – we are building skills, opportunities and partnerships that will power sustainable growth for years to come.”
