
The Warman MC range of pumps is engineered for optimal performance and reliability in challenging milling environments. (Image source: Weir Group)
Anglo American Platinum’s Mogalakwena mine in Limpopo, South Africa, sought to extend the service life of shaft sleeves in its slurry pumps. In response, Weir recommended implementing its J221 hardened shaft sleeve with a wear-resistant overlay
A trial was run on a large slurry pump at the North Concentrator to evaluate the performance of the J221 sleeve under challenging conditions involving poor-quality or contaminated flush water. The results were remarkable, with the sleeve enduring for 14,240 hours—under both routine operations and severe pump sliming—representing a nearly tenfold increase in durability compared to the standard shaft sleeve. This advancement has led to significant savings in spare parts and reduced equipment downtime.
Following the successful trial, LeRoux Esterhuyse, engineering manager at Mogalakwena North Concentrator, reported, “Excited about the trial performance of the hardened shaft sleeve; let us roll it over to all primary and secondary mill discharge Warman pumps.”
Enhanced pump durability
As a leading open-pit platinum mine, Mogalakwena is committed to maintaining low operating costs while improving plant performance. The ore processed from various Anglo American Platinum sites is handled by two facilities: the North Concentrator, operational since 2007, and the older South Concentrator.
Previously, frequent shaft sleeve replacements were required in both primary and secondary mill discharge pumps due to the high wear rate of the standard C23 sleeves. This maintenance disruption was occurring monthly and was carried out by Weir’s on-site service team. Weir has maintained a service agreement with the Mogalakwena Complex for over 14 years, with personnel stationed daily at both processing sites.
It was found that the average service life of the C23 sleeve was only 3,864 hours under normal conditions, dropping to just 1,440 hours during episodes of extensive pump sliming. Sliming typically occurs when the pressure of the gland water in the pump’s stuffing box is insufficient, allowing slurry to infiltrate the area between the shaft sleeve and the packing rings.
When this happens, the abrasive slurry rapidly erodes the sleeve surface, forming grooves that prevent effective sealing and require early replacement—negatively affecting pump availability.
Engineered for extreme wear conditions, the J221 overlay features a high concentration of tungsten carbide particles within a tough matrix. This composition offers consistent particle distribution, minimal porosity, and exceptional hardness reaching up to 70 HRC, making it highly suitable for abrasive and erosive applications.