Wirtgen Group advances zero-emission road repairs with efficient, high-performance milling, paving, and compaction solutions. (Image source: Wirtgen Group)

Wirtgen Group, a leader in road construction technology, has introduced a groundbreaking production system designed to operate with zero emissions, combining electrically powered machines with green hydrogen technology

Unveiled as a modular solution, the system integrates a cold milling machine, a road paver, a tandem roller, an asphalt mixing plant, and a crushing plant, all tailored for sustainable urban construction projects.

With growing pressure to reduce environmental impact, particularly in inner-city settings, this innovation addresses the need for lower CO₂ emissions, reduced noise pollution, and improved energy efficiency.

Green hydrogen focus 

The system’s standardised components streamline maintenance and reduce costs by using shared service parts and a universal operating interface. Beyond operational benefits, it offers a quieter working environment, benefiting both site workers and nearby residents. Contractors adopting this technology gain a competitive edge, meeting stringent municipal regulations and appealing to investors who prioritise sustainability in project funding.

SANY will introduce 11 electric machines to the European market for the first time, reinforcing its leadership in sustainable construction technology. (Image source: SANY)

SANY Group, a leading force in the construction machinery industry, will present its latest advancements under the theme 'The World of Efficiency – Your Partner to Create the Best' at bauma 2025

With a focus on high-quality, efficient, and sustainable solutions, SANY will showcase 35 products, including 19 new models and 11 electrified machines, reinforcing its commitment to electrification and adaptability in the European market. SANY (booth FN619, 3,152 sq m) will exhibit alongside Putzmeister (booth B6.100, 2,500 sq m), creating a record-breaking 5,652 sq m combined exhibition space. Attendees can expect global product debuts, CE-certified models, and innovative solutions tailored for international markets.

Advancing electrification and meeting European market demands

SANY will introduce 11 electric machines to the European market for the first time, reinforcing its leadership in sustainable construction technology. Key exhibits include SCC2000A-EV, the largest pure electric crawler crane from SANY, STR50E, the industry’s first 5-ton all-electric roller, and the SCM500E-10, an electric milling machine tailored for European operations.

The exhibition will also feature six excavators equipped with two-piece booms, extended arms, and specialised attachments. Among them are the SY10U, SANY’s first 1-ton micro excavator, the SY26C, a 3.5-ton short-tail model compliant with Euro V emissions, and the SY155U, a 15-ton short-tail excavator. Other highlights include SANY’s first compact electric 6-meter telehandler STH625E, specifically designed for European markets, and a 40-ton material handler, developed to meet the region’s growing material handling demands.

Enhancing visitor experience with digital innovation

SANY’s booth will feature technological showcases designed to highlight its expertise in digital operations.

Visitors will have the opportunity to engage with two standout interactive features:

• 'Remote Control Over Thousands of Miles,' which enables the remote operation of unmanned mining excavators from Munich to Huzhou, China, setting a new distance record for SANY.

• 'Construction Simulation Game,' offering a hands-on experience of Construction Simulator 3, seamlessly integrating SANY’s equipment control with gaming technology.

Additionally, SANY will present a comprehensive selection of parts and services, including 18 key components such as hydraulic and wear parts, giving attendees insight into the company’s robust service and parts supply capabilities.

With an impressive lineup of innovative products, advanced technology, and top-tier services, SANY will showcase its strength and limitless potential in the construction machinery sector. Visitors from around the world are invited to explore SANY’s booth and experience the future of intelligent, green, and efficient construction machinery. Join the experience of 'The World of Efficiency' with SANY.

The company will showcase parts, service support, Potain CONNECT and Grove CONNECT, rental/used cranes/EnCORE remanufacturing, training support, new products, and lift solutions. (Image source: Manitowoc)

A significant portion of Manitowoc’s 3,300 m² booth at bauma 2025 will spotlight its extensive aftermarket services, reinforcing the vital role this growing segment plays in supporting crane owners

With dedicated spaces for its Potain and Grove brands, the exhibit will highlight how these services enhance efficiency, productivity, and equipment longevity.

Comprehensive support for Potain customers

Six interactive stations will showcase Potain’s customer support offerings, featuring genuine spare parts such as lighting and cameras mounted on cranes in the outdoor display area. These demonstrate the value of OEM-approved components, including extended service life, warranty coverage, and cost savings. Visitors can witness live demonstrations of Potain’s BCS camera, the newly introduced ProTECHtor technician safety device, and an upgraded hydraulic tool for mast pin insertion and removal.

At the Potain CONNECT display, attendees can explore how the new Assist smartphone app streamlines data retrieval and remote troubleshooting without requiring WiFi or advanced connectivity. A vintage service vehicle will add a nostalgic touch, celebrating Potain’s longstanding commitment to customer support. Manitowoc will also highlight online technical resources like the Kolus video assistant, which provides remote fault resolution without needing an on-site technician.

The Potain Academy display will demonstrate how crane operators and technicians can enhance their skills through in-person training or the e-Academy digital platform. Additional sections will focus on rental services, offering crane leasing options, and used cranes, where buyers can browse available inventory online. Manitowoc’s EnCORE programme will be showcased as a cost-effective refurbishment solution, extending crane lifespans while ensuring peak performance. For customers needing specialised modifications, the Lift Solutions station will provide insights into tailored crane adjustments for specific project needs.

Extensive offerings for mobile crane owners

Grove mobile crane owners will find a dedicated outdoor exhibit on maintenance services, along with details on the Grove EnCORE programme and its latest success stories. Visitors can also explore the Grove Remanufacturing programme, which offers expertly reconditioned components to enhance cost-effectiveness and equipment reliability.

Live demonstrations of Grove CONNECT will illustrate how telematics technology quickly identifies and resolves faults, ensuring minimal downtime. Additionally, the CRANEbee lift-planning tool at the CRANIMAX area will showcase how 3D modeling optimises crane selection for specific projects, leading to significant cost and efficiency savings. Manitowoc’s training experts will also be available to discuss the company’s global training facilities, which provide industry-leading instruction.

“For Manitowoc, the sale of a crane is the beginning of our relationship with a customer,” said Dirk Wolfsteller, vice-president Aftermarket Services, Manitowoc. “Our cranes are already some of the best in the world, but with our genuine spare parts, innovative smart technologies, and more, we can ensure higher uptime and better productivity. And, when customers are ready to sell or refurbish the crane at the end of its working life, we have the EnCORE and Used Crane services to ensure the best return on investment.”

Wirtgen Group at bauma 2025: 100 exhibits, 45 innovations, nine Live Shows, eight Smart Systems on 13,000m² with John Deere. (Image source: Wirtgen Group)

Under the theme ‘Smarter. Safer. More Sustainable,’ the Wirtgen Group, alongside John Deere, is set to showcase an impressive array of cutting-edge solutions at bauma 2025

The joint presence will focus on enhancing efficiency and profitability through advanced construction equipment, innovative technology, and optimised application processes.

Spanning a 13,000 m² booth, the exhibition will feature eight production systems designed for road construction, earthmoving, and materials processing. Visitors can explore nearly 100 machines firsthand and experience, for the first time, nine live demonstrations. The Wirtgen Group has also been shortlisted for the bauma Innovation Award in two categories.

The company will present a range of innovative concrete solutions aimed at tackling key industry challenges, including skilled labor shortages, stringent quality requirements, project documentation, and efficiency improvements.

A Future-ready vision for road construction, earthmoving, and materials processing

As demand for smart, safe, and sustainable solutions grows, the Wirtgen Group is set to introduce state-of-the-art machinery, digital tools, and technologies to optimise construction projects—from planning to documentation and performance analysis.

Technology Zone to feature four world premieres

The Technology Zone will spotlight digital innovations, including the John Deere Operations Center for Construction, a centralised platform for jobsite management. Visitors will also get an exclusive look at the new Wirtgen Group Performance Tracker (WPT) Paving, WPT Compacting, WPT Recycling, and WPT Crushing. These solutions provide real-time performance insights, ensuring enhanced machine utilisation and productivity.

Highlighting smart production systems and award-nominated innovations

The Smart Production System approach integrates the best procedures, digital systems, and machine combinations for optimal efficiency. Attendees can explore cutting-edge machine-trains for applications such as asphalt paving at reduced temperatures, soil stabilisation, and materials processing.

A key highlight is the ‘Production System for a Construction Site with Zero Local Emissions,’ nominated for the bauma Innovation Award in the Climate Protection category. This system, featuring battery-powered milling machines, pavers, and rollers, allows road construction projects to be completed with zero operational emissions.

Another standout innovation is ‘Smart Automation in Roadbuilding,’ a finalist for the bauma Innovation Award in the Digitalization category. This technology automates asphalt removal and paving, ensuring precise results with higher efficiency and reduced resource consumption.

World premieres across all product brands

The Wirtgen Group’s theme ‘Smarter. Safer. More Sustainable.’ will be reflected across numerous world premieres and product innovations. Key highlights include:

• Wirtgen: Debut of the W 250 XF, the brand’s most powerful large milling machine, and a new generation of wheeled cold recyclers and soil stabilizers.

• Vögele: Expansion of the Dash 5 series, featuring the new SUPER 1803-5 X-Tier wheeled paver and the MT 3000-5 material feeder.

• Hamm: Introduction of the HD 10 – HD 12 G-Tier and HD 90 – HD 110 P-Tier tandem rollers, alongside automated compaction solutions like the HC 130i C VA compactor.

• Kleemann: First-ever PRO line screening plant for natural stone processing.

• Benninghoven: Presentation of the MULTI JET burner, capable of running on 100% green hydrogen for sustainable asphalt production.

• John Deere: A lineup of construction equipment, including Compact Track Loaders, Motor Graders, Wheel Loaders, and Dozers.

Live shows: First-of-their-kind demonstrations

For the first time at bauma, the Wirtgen Group will host live demonstrations featuring its latest machines and innovations. Held at booth FS.1011, these engaging sessions will be narrated by industry experts from Wirtgen Group and John Deere, offering deep insights into digitalisation, automation, and process reliability.

With its forward-thinking approach and strong commitment to sustainable innovation, the Wirtgen Group is set to make a major impact at bauma 2025.