To strengthen workplace safety, the company needed best-in-class Lockout/Tagout procedures, specifically tailored for each machine on-site. (Image source: Brady Corporation)

Read a case study describing how a large beverage processing plant considerably increased maintenance safety with machine-specific Lockout/Tagout procedures, capable of preventing any accident related to moving machine parts and machine energy 

Challenge: Make machine maintenance safer

A large beverage processor was already using safety padlocks and tools to isolate machinery during maintenance interventions. The procedures that drive the optimal use of Lockout/Tagout where not always 100% clear. To strengthen workplace safety, the company needed best-in-class Lockout/Tagout procedures, specifically written for each machine on-site.

In scope of this major workplace safety project were both the production and warehouse area, including a wide range of machines for bottle filling, packaging and lifting.

Solution: For each machine a complete Lockout/Tagout procedure

Brady Corporation sent a specialised Safety Engineer on-site to write best in class, fully illustrated Lockout/Tagout procedures Lockout/Tagout procedures, together with our customer. These procedures can ensure complete machine isolation from all energy sources, and prevent serious maintenance safety risks and accidents.

Every energy control point, be it a push button, wheel valve, butterfly valve or other, was identified and included in the new Lockout/Tagout procedures. Our engineer illustrated all of them in the procedures with pictures taken on-site. This enables employees to easily find every energy control point and lock them in the off-position.

All draft procedures were presented to the management team via Brady’s LINK360 software for swift procedure approval, editing and sharing. Once approved, each illustrated procedure can easily be printed, or shared with the LINK360 app on relevant mobile devices to strengthen procedure compliance.

With every Lockout/Tagout procedure confirmed, Brady offered a complete inventory of Lockout/Tagout tools needed to enable safer machine interventions. Tools already available in the workplace were taken into account. Additional tools needed included more safety padlocks, dedicated devices to lock specific energy control points in the off-position, and a number of accessories to increase Lockout/ Tagout efficiency.

Next, Brady delivered customised shadowboards to promote the use of Lockout/ Tagout in the workplace. All Lockout/Tagout tools were organised on these highly visible boards to facilitate tool distribution and availability. Maintenance specialists can now walk up to the relevant board, check their work permit, take the listed tools and easily return them to the tool shadows when done.

Results: Complete machine isolation during interventions

With best in class Lockout/Tagout procedures in place, written by an experienced Safety Engineer, the large beverage processor reduced safety risks during maintenance to an absolute minimum.

In a series of clear steps, every machine can now be isolated fully from its entire energy supply before maintenance starts. Maintenance specialists can lock the isolated machine state until after their intervention. This prevents machines from being energised too early. While carefully adhering to the steps in the relevant procedure, any maintenance accident caused by moving machine parts can be prevented. Via the LINK360 tool, changes in machinery or energy control points can be addressed swiftly, and updated procedures can easily be communicated with relevant employees.

Draw inspiration from our free guidebook “Enable safer machine interventions”

Lockout/Tagout prevents workplace accidents by completely and temporarily isolating machinery from its energy sources. When implemented well, it stops machine movement and machine energisation while interventions are ongoing. Use this guide for ideas on how to implement or strengthen your Lockout/Tagout programme, or contact us for answers to any questions you may have.

Download the free guidebook from Brady now >>

Raxio's Tier III facility boosts Mozambique's digital economy, sets new standards in data infrastructure. (Image source: Raxio Group)

Raxio Data Centres, a leader in carrier-neutral data centre operations with an extensive presence in Africa, has officially inaugurated Raxio Mozambique (Raxio MZ1)

As the first Tier III Uptime Certified data centre in Mozambique, Raxio MZ1 is set to be instrumental in driving the nation’s digital economy forward and supporting the Government’s digital transformation goals. This launch is a significant addition to Raxio’s expanding network of data centres across Africa, establishing a pan-African digital infrastructure.

“We are proud to be opening Mozambique’s first Tier III, hyper-scale ready data centre and are excited to be a critical cornerstone in supporting the growth of the country’s evolving digital economy, helping to accelerate the adoption for digital tools and services across industries,” said Robert Mullins, CEO of Raxio Group. “The flagship Raxio MZ1 facility is a hub of connectivity and digital exchange, with eight of the country’s top telecom operators and connectivity providers already signed up. Delivering this exceptional facility is testament of our capabilities and of our commitment to provide our customers in Mozambique with the world-class infrastructure their businesses require.”

Strategically located in Beluluane Industrial Park (MozParks), near Maputo, Raxio MZ1 is designed to cater to both primary and disaster recovery needs. The location offers robust power and connectivity infrastructure, ensuring a stable operating environment. With Maputo’s proximity to three subsea cable landings, including the high-capacity 2Africa cable, the facility provides excellent international connectivity and serves as a critical redundant route for the Southern African region.

“With this launch, Mozambique is finally set to benefit from having its own world-class data centre facility and Raxio’s dedicated operational experience to support the country’s continued development in this digital age,” commented Emidio Amadebai, Raxio’s general manager in Mozambique. “Mozambique’s location positions Raxio MZ1 ideally to accommodate the needs of both local customers and those in the wider Southern African region.”

Raxio MZ1 features advanced cooling technology, high security standards, and AC/DC power compatibility, ensuring an “always-on” uptime environment. The facility offers customers the ability to cross-connect with local and international carriers and other customers in specialised meet-me rooms. By co-locating in Raxio’s facility, customers can benefit from a shared infrastructure model, reducing operational and capital costs while enhancing application performance and flexibility. Combined with investments in terrestrial infrastructure, Raxio Mozambique aims to improve internet traffic flow among content providers, attract regional and international service providers, and enhance the internet experience for users in Mozambique and the surrounding region.

Sustainability is a core principle for Raxio, with over 80% of Mozambique’s electricity sourced from renewables. Raxio MZ1 will utilise a combination of hydro-generated grid power and local solar supply, reflecting Raxio’s commitment to environmentally friendly practices. The facility's energy-efficient design and technologies are tailored to local climatic conditions, achieving exceptional Power Usage Efficiency (PUE) ratios.

Raxio’s expansion across Africa continues with strong momentum. After opening data centres in Uganda and Ethiopia, the Mozambique launch will be followed by new facilities in Côte d’Ivoire and DRC in Q3 2024, and Angola by the end of the year, bringing the total to six operational centres.

“2024 is a huge year for Raxio and in many ways the culmination of multi-year effort. Our unmatched capability is due to a unique combination of secure financing, in-house technical and project delivery expertise, and the ability to pull together contractors, building teams and so much more,” added Robert Mullins. “As we continue to deliver on our promise to build a network of interconnected data centres, running world-class infrastructure, across underserved markets in Africa, we are convinced that the continent has an important role to play in the deployment of global AI capabilities as these are rolled out. We are excited to be a part of this future.”

Greg Pada, vice-president, head of engineering business, AVEVA. (Image source: AVEVA)

Industrial cooperation de-risks design and build processes to unlock value and sustainability gains for capital projects, says Greg Pada, vice-president, head of engineering business, AVEVA

In the face of supply chain issues, geopolitical tensions, and environmental crises, engineers are tasked with designing and building a sustainable future for generations to come.

They must execute capital projects within razor-thin margins, prevent cost overruns, adhere to tight schedules, and navigate intricate workflows. These challenges apply to both brownfield and new projects and increasingly factor in newer challenges, such as lower-carbon processes and reduced greenhouse gas emissions.

Digital transformation technologies, especially industrial intelligence tools, are revolutionising how these challenges are tackled, unlocking competitive advantages for both business owner-operators and engineering, procurement, and construction (EPC) companies.

With a single source of truth for all stakeholders, teams can collaborate seamlessly across the industrial lifecycle, ensuring projects are delivered on time and within budget. Engineering operations are optimised at scale, and innovation becomes easier.

Collaboration transforms value

Within an integrated, intelligent ecosystem, internal and external teams can unite to transform value chains into agile, profitable, and sustainable networks.
Across geographies, industrial teams are already collaborating on common problems with colleagues from within their companies and from partner organizations. However, they must frequently contend with data silos and a diverse mix of tools and disciplines.

An open, agnostic digital backbone can help break down these barriers.

Such a connected ecosystem enhances real-time collaboration and builds communities that can access the same intelligence to build solutions for complex, multifaceted problems together.

With increased transparency, the design, build, and handover stages of capital projects become less risky. In turn, businesses can reduce time to market for new products.

Secure data sharing is the game-changer

In a connected industrial ecosystem, engineering data becomes accessible to teams at all levels, regardless of where they are based—often with tools such as the digital twin. While maintaining security and confidentiality requirements, these united workflows foster a flexible, collaborative work culture and help attract new talent.
Business stakeholders likewise gain timely access to the information they need, promoting efficient collaboration.

Several industrial enterprises are realising tangible benefits from just such connected, data-centric approaches to design and build.

Engineering processes become simpler

Teams at Commonwealth Fusion Systems, the US-based energy innovator, work to deliver clean, limitless power to the world. By sharing essential 1D, 2D, and 3D engineering data in the cloud, remote and hybrid teams can design and build simultaneously. As they develop data models, they can add complex details specifying how each component relates to the next. This has improved accuracy, reduced re-work, and slashed project times, while eliminating IT overheads.

Real-time collaboration helps optimise industrial operations. Yinson Production helps the energy services industry improve safety and sustainability with its autonomous floating production storage and offloading (FPSO) units. The maritime contractor is involved across the entire project lifecycle, from engineering and build to operations and decommissioning. As business has expanded, Yinson has required more control of its data and the ability to structure it better. Using a cloud-based data management system together with a digital engineering suite, Yinson teams can now collaborate around real-time data dashboards and view operational assets in context. This speeds up maintenance and execution, all within the same solution. With the software, greenhouse gas emissions are now monitored daily instead of monthly, putting Yinson on track for reductions of 30% by 2030.

Sharing data with external partners improves the entire ecosystem. When enterprise and industrial data is securely shared with external partners, teams can come together to solve operational challenges, generate value, and drive project efficiencies for mutual benefit. Wood, the leading global EPC, has created an innovative Connected Build strategy that revolves around a unified, cloud-based capital project execution suite. Materials and construction management information is now shared among its project and customer teams in real time, improving financial and sustainability outcomes.

Capital projects can easily be executed on time and within budget. That’s the experience of Vista Projects in the field of oil and gas. When it implemented a suite of integrated digital engineering solutions on a large-scale greenfield energy project, the Canadian engineering firm saved 16% of project costs and reduced engineering manhours by 10-15%.

Industrial intelligence transforms capital project deliveries

Connected data solutions offer the competitive advantages needed amid an increasingly complex engineering landscape. They can help avoid the time and budget delays that are common to capital projects while improving project sustainability.

Accenture estimates that 95% of all billion-dollar projects are delivered late or over budget.

EPC 4.0—digital transformation of EPC companies using Industry 4.0 technologies—fosters innovation and empowers teams to deliver projects on time and within budget. Their benefits encompass cost-effectiveness, sustainability, and innovation, all of which are vital for the growth and prosperity of EPCs and owner-operators in today’s competitive market.

As markets continue to grow more challenging, building a collaborative environment to support data-centric engineering and design teams is the way forward for simplified engineering.

Eutelsat and Yahsat collaborate to expand broadband services in Africa, leveraging EUTELSAT KONNECT satellite capacity. (Image source: Adobe Stock)

Eutelsat Group and YahClick, the data solutions arm of Al Yah Satellite Communications Company PJSC (Yahsat), the UAE’s flagship satellite solutions provider, have collaborated to expand broadband services in Africa, leveraging EUTELSAT KONNECT satellite capacity

This agreement allows YahClick to utilise capacity on Eutelsat’s geostationary satellite, EUTELSAT KONNECT.

This collaboration between the two prominent satellite operators aligns with Yahsat’s strategic goals to enhance its services and foster growth across its satellite broadband footprint in Africa. It aims to offer improved services and extend into new markets within Africa and beyond. As part of this arrangement, Yahsat gains exclusive rights to Eutelsat’s KONNECT capacity over Ethiopia, a rapidly expanding market in Africa.

Launched in November 2020, EUTELSAT KONNECT is a high-throughput satellite that provides substantial resources for broadband services, boasting 75 Gbps of capacity across a network of 65 spotbeams. Initially serving Europe and Africa, the satellite's entire capacity is gradually being dedicated to offering coverage specifically tailored for Africa.

Sulaiman Al Ali, chief commercial officer of Yahsat, remarked, ‘We are delighted to partner with Eutelsat and have access to state-of-the-art orbital assets, to support our satellite network. This partnership shall enable us to further enhance our portfolio and drive growth of our ‘YahClick’ broadband services to consumer and enterprise markets. Yahsat supported Eutelsat in the early years of its African Broadband journey, and we are happy to be collaborating once again to ensure our existing and future customers benefit from the highest level of service and availability.”

Ghassan Murat, Eutelsat’s regional vice-president of the AMEA region, added, “We are honoured to further deepen our ties with our long-standing partner, Yahsat. Yahsat’s strong presence in Africa and the Middle East through the successful deployment of its YahClick satellite broadband service, together with the uptake we are seeing as we progressively transfer EUTELSAT KONNECT capacity to Africa highlight the buoyant demand for robust broadband services in the market, and the pertinence of satellite in connecting users, even in the most remote locations.”